On-demand manufacturing of Optical device components and rapid design
Optical Device Industry
XY-Global specializes in CNC Optical On-Demand Production for the Optical DeviceIndustry, providing competitive pricing and expertise in optical parts manufacturingOur commitment to excellence ensures reliable and cost-effective production ofcritical components.
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High precision optical products
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ISO 13485:2016 certified
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24/7 engineering support
Custom Prototypes and Parts for Optical Devices Industry
Some of the leading companies in the optical industry trust our exceptional prototyping and manufacturing solutions for customizing their optical components. Our manufacturing capabilities and quality management systems guarantee that the parts we produce adhere to performance and safety standards.
Optical Applications
Our extensive production capabilities enable us to enhance optical device production to meet various industry applications. Some of these applications include:
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Laser Scanner Accessories
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Optical Extras Cover
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Adjustment Screw
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Optical Cover
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Lens Barrel
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Optical Bracket
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Optical Lampshade
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Laser Scanner Accessories
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Optical Mount
Why XY-Global for Optical Industry
XY-global is at the forefront of delivering dependable optical prototyping, CNC machining, and production services customized to meet various complexities in optical components. With our integration of cutting-edge technologies and deep manufacturing expertise, particularly in optical device CNC machining, we are adept at bringing your optical innovations to fruition efficiently. Whether your components are intricate or straightforward, we possess the capability to assist you in achieving your goals through rapid prototyping and low-volume production, ensuring the success of your optical product.
Strong Capabilities
XY-GLOBAL is an ISO 13485:2016 and ISO 9001:2015 certified company. This shows we have excellent manufacturing capabilities, proper material certifications, and use advanced technologies. All Optical device parts from XY-GLOBAL meet regulatory compliance fully in dimensions, performance, strength, and more.
Precision Parts
Our optical part prototyping services provide parts that meet tolerance and accuracy requirements. We can manufacture optical parts to tolerances of +/-0.001 inches. Our machining technology and expertise also help us ensure the accuracy of your optical instrument prototypes.
Fully Customizable
XY-GLOBAL can expedite the production of optical components through our expertise in tailored design and specialized tooling. We collaborate closely with you to assess the distinctiveness of your products and employ advanced manufacturing techniques to transform your concepts into reality.
Instant Quotation
We improve the optical parts manufacturing experience with instant quotes that are constantly learning. Upload your design files and get feedback on DFM analyses, pricing and lead times in a short period of time. You can also control your orders with efficient tracking and management.
Fast Lead Time
Leveraging instant quoting and fast prototyping technologies, XY-GLOBAL can reduce customer lead times by over 50%. Our rich technical expertise and capabilities make this extreme efficiency possible.
We Are ISO 9001 Certified!
XY-global, a trusted supplier of optical device components, holds ISO 9001 certification, the standard for optical device manufacturing management systems. This recognizes that all optical equipment prototypes and components you receive from us meet comprehensive regulatory requirements. It also emphasizes our strong quality control and assurance system, assuring you that the parts we produce will meet your specific needs. We are ready to serve every customer!
Prototyping to Production Stages for Optical Industry
Develop optical components with top-notch solutions. xy-global offers professionally designed and engineered custom products with superior durability and functionality. We offer solutions in various stages to help you achieve your production goals.
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Prototyping
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Engineering Validation and Testing (EVT)
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Design Validation and Testing (DVT)
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Production Validation and Testing (PVT)
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Mass Production (MP)
Prototyping
Create quality prototypes with production-grade material for early-stage development. Analyze your design and make the right design or material changes to prepare the medical prototypes for testing.
Prototyping
Upon analyzing your design file, our technicians will create prototypes to meet your design requirements. Your application will determine the materials and processes we will use to develop your component to look like the final product. This way, you can assess the specifications and carry out functional testing.
Engineering Validation and Testing (EVT)
Make quick and easy changes to functional medical device prototypes after engineering testing and validation of performance requirements.
EVT
We create functional prototypes similar to the final product. This way, you can easily identify design problems and rectify these issues. There may be a need for a number of changes to ensure performance requirements are met.
Design Validation and Testing (DVT)
Combine your medical equipment parts with our expertise to validate product performance, functionality, and aesthetics effectively. We facilitate necessary design iterations to optimize production time and cost savings.
DVT
We offer top-notch designs for manufacturing feedback to help you analyze the performance and appearance of your medical prototypes. With a wide range of
materials, finishes, and mechanical designs, we will create components with ideal end-use functionalities and finishes for market testing.
Production Validation and Testing (PVT)
Get your design ready for mass production using production-grade machining processes and an advanced quality management system.
PVT
Take control of your product design with feedback from the technical team. This way, you can assess the manufacturability and suitability of your product and make the final changes for more efficient production.
Mass Production (MP)
Migrate from product testing stages to the full-scale production of end-use medical parts. Adopt precise quality requirements and excellent manufacturing capabilities for high-quality products.
MP
We take your medical device production to the next level with our advanced manufacturing processes and engineering expertise. Our experts work to ensure
your products meet quality and performance requirements at low costs and faster lead times.
Optical Device Manufacturing
The optical industry relies on precision-manufactured products to facilitate various visual and optical applications. We provide assurance to the optical industry through our ISO 9001-certified services. Committed to delivering precision and high-quality optical components in compliance with regulations and quality standards, we align seamlessly with our role as a trusted supplier of optical components. We offer reliable, professional manufacturing solutions for optical devices, ensuring customized products meet the highest quality standards.
CNC Machining
Fast and precise CNC machining through the use of state-of-the-art 3-axis and 5-axis equipment and lathes.
CNC Machining
Metal Injection Molding
MlM combines metal powder andbinder to create complex, accurateshapes, offering high-volume, cost-effective, high-performance metal parts.
Metal Injection Molding
Injection Molding
Custom injection molding service forthe manufacturing of competitivepricing, high-quality plastic prototypingand production parts in a fast lead time.
Injection Molding
Sheet Metal Fabrication
From an assortment of cutting tools to different fabrication equipment, we can produce large volumes of fabricated sheet metal.
Sheet Metal Fabrication
Right Materials for Optical Product Development
Our manufacturing techniques are compatible with a wide variety of materials to meet the demands of the optical industry. Our technicians possess ample experience and expertise in selecting the appropriate materials for optical product development, and we will collaborate with you to determine the material that aligns best with your requirements. Explore some of the most commonly used materials for developing optical device components.
- Stainless Steel
- Thermosets
- Ceramic Material
- Silicone Rubber
- Titanium
- Optical Plastics
Stainless Steel
Integrate this versatile low-carbon steel with your medical parts manufacturing needs. This non-toxic and non-corrosive material is available in various variants, making it suitable for a wide range of medical applications. While stainless steel is inherently durable, it can also be refined to enhance both its appearance and mechanical properties, ensuring it meets the exacting standards of medical component manufacturing.
Thermosets
Thermoset plastics are highly heat resistant and will not deform or creep at high temperatures. Thermosets are also relatively hard and rigid, with excellent dimensional stability to ensure accuracy and precision of parts.
Ceramic Material
Ceramic materials often have excellent chemical stability, corrosion resistance, hardness, wear resistance and biocompatibility, which make them ideal for certain medical device applications
Silicone Rubber
Silicon rubber offers increased thermosetting advantages. It complies with industry standards due to its high thermal stability and flexibility. Therefore, it can be easily sterilized with various methods. This material is also stable and maintains its flexibility even in extreme conditions.
Titanium
Titanium alloy is particularly suitable for manufacturing the support frames of optical lenses in optical devices such as telescopes, microscopes, and cameras, ensuring the stability and precision of optical systems. Its high-temperature stability and corrosion resistance also make it an ideal choice for manufacturing components of laser systems and optical sensors, ensuring long-term stable operation and maintaining their performance and reliability.
Optical Plastics
Compared to glass, optical plastics are lightweight, impact-resistant and flexible in design, making them suitable for a wide range of optical applications. Compared to glass, it is cheaper and easier to process, and can meet the design needs of different products. Its excellent optical transparency and chemical stability also make it an ideal choice for many optical products.
Post-Processing for Optical Prototypes & Products
Explore XY-GLOBAL’s varied finishing options for optical prototypes and products, customized based on materials and applications
| Name | Description | Materials | Color | Texture | Link | |
 | Anodizing | Anodising can significantly improve the performance and appearance of optical components, making them more suitable for a variety of optical application scenarios. | luminum | Clear, black, grey, red, blue, and gold. | Smooth, matte | Learn More>> |
 | Powder Coating | The advantages of powder coatings for optical components are to provide abrasion resistance, corrosion resistance, excellent optical properties, color variety, and environmental safety. | Aluminum, Stainless Steel, Steel | Black, any RAL code or Pantone number | Gloss or semi-gloss | Learn More>> |
 | Electroplating | Electroplating is an aesthetic and functional finish that enhances the appearance, corrosion resistance, and mechanical properties of optical products, ensuring both visual appeal and durability. | Aluminum, Steel, Stainless Steel | n/a | Smooth, glossy | Learn More>> |
 | Bead blasting | Sandblasting improves the aesthetic appearance of optical equipment. It also reduces wear and tear on these parts, making them last longer. | Aluminum, Stainless Steel, Thermoplastics | Gray, black | Smooth, matte | Learn More>> |
 | Passivation | Passivation helps to remove particles from metal parts and prevent future corrosion. It creates adequate corrosion resistance to the product. | Stainless Steel, Aluminum, Titanium | Faint yellow, brown, straw | Smooth, matte, semi-gloss | Learn More>> |
 | Heat Treatment | Heat treatment helps to improve the corrosion resistance, strength and biocompatibility of the product. | Titanium, Aluminum, Stainless Steel | Faint yellow, brown, straw | Smooth, matte | Learn More>> |
Trusted by Fortune 500 Companies
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Camera Equipment Manufacturer
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Consumer Electronics Manufacturer
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Communications technology companies
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Technology startups
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Optical System Integration Company
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Optical Component Manufacturer
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Optical Equipment Manufacturers
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Optical engineering and design company
See What Our Customers Say About Us
A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.
LMI
The service at XY-GLOBAL is phenomenal and Henry has assisted us with great patience and understanding.
Great service as well as the product itself, exactly what we asked for and works amazingly. Especially considering the small details we were requesting. Good looking produckt.
Aiden Matthews
-Director of Innovation
AudioCodes
I couldn’t be happier with this order. The quality is as quoted and the lead time was very not only very fast and it was done on schedule. The service was absolute world-class. Thanks a lot to Edith from the sales team for the outstanding assistance.Also, the contact with the engineer BIN was top-notch.
William Anderson
-Vice President, Research and Development
Pangolin
Thank you for your quick support in getting this done. We will be in contact shortly for future orders.
Jordan Greck
-General Manager
Formlabs
The service at XY-GLOBAL is phenomenal and Henry has assisted us with great patience and understanding.
Great service as well as the product itself, exactly what we asked for and works amazingly. Especially considering the small details we were requesting. Good looking produckt.
Henry Dabney
-Engineer
Let's Start A New Project Today
Explore More Industries We Support
Years of serving various clients gave us the experience and knowledge needed to support numerous industries. Click on the link below to know more.
Aerospace
Consumer Goods
Automotive
Robotics
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