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On-demand manufacturing of Optical device components and rapid design

Optical Device Industry

XY-Global specializes in CNC Optical On-Demand Production for the Optical Device Industry, providing competitive pricing and expertise in optical parts manufacturing. Our commitment to excellence ensures reliable and cost-effective production of critical components.

Custom Prototypes and Parts for Optical Devices Industry

Some of the leading companies in the optical industry trust our exceptional prototyping and manufacturing solutions for customizing their optical components. Our manufacturing capabilities and quality management systems guarantee that the parts we produce adhere to performance and safety standards.

Optical Applications

Our extensive production capabilities enable us to enhance optical device production to meet various industry applications. Some of these applications include:

Why XY-Global for Optical Industry

XY-global is at the forefront of delivering dependable optical prototyping, CNC machining, and production services customized to meet various complexities in optical components. With our integration of cutting-edge technologies and deep manufacturing expertise, particularly in optical device CNC machining, we are adept at bringing your optical innovations to fruition efficiently. Whether your components are intricate or straightforward, we possess the capability to assist you in achieving your goals through rapid prototyping and low-volume production, ensuring the success of your optical product.

Strong Capabilities

XY-GLOBAL is an ISO 13485:2016 and ISO 9001:2015 certified company. This shows we have excellent manufacturing capabilities, proper material certifications, and use advanced technologies. All Optical device parts from XY-GLOBAL meet regulatory compliance fully in dimensions, performance, strength, and more.

Precision Parts

Our optical part prototyping services provide parts that meet tolerance and accuracy requirements. We can manufacture optical parts to tolerances of +/-0.001 inches. Our machining technology and expertise also help us ensure the accuracy of your optical instrument prototypes.

Fully Customizable

XY-GLOBAL can expedite the production of optical components through our expertise in tailored design and specialized tooling. We collaborate closely with you to assess the distinctiveness of your products and employ advanced manufacturing techniques to transform your concepts into reality.

Instant Quotation

We improve the optical parts manufacturing experience with instant quotes that are constantly learning. Upload your design files and get feedback on DFM analyses, pricing and lead times in a short period of time. You can also control your orders with efficient tracking and management.

Fast Lead Time

Leveraging instant quoting and fast prototyping technologies, XY-GLOBAL can reduce customer lead times by over 50%. Our rich technical expertise and capabilities make this extreme efficiency possible.

We Are ISO 9001 Certified!

XY-global, a trusted supplier of optical device components, holds ISO 9001 certification, the standard for optical device manufacturing management systems. This recognizes that all optical equipment prototypes and components you receive from us meet comprehensive regulatory requirements. It also emphasizes our strong quality control and assurance system, assuring you that the parts we produce will meet your specific needs. We are ready to serve every customer!

Prototyping to Production Stages for Optical Industry

Develop optical components with top-notch solutions. xy-global offers professionally designed and engineered custom products with superior durability and functionality. We offer solutions in various stages to help you achieve your production goals.

Prototyping

Engineering Validation and Testing (EVT)

Design Validation and Testing (DVT)

Production Validation and Testing (PVT)

Mass Production (MP)

Prototyping

Create quality prototypes with production-grade material for early-stage development. Analyze your design and make the right design or material changes to prepare the medical prototypes for testing.

quality control

Prototyping

Upon analyzing your design file, our technicians will create prototypes to meet your design requirements. Your application will determine the materials and processes we will use to develop your component to look like the final product. This way, you can assess the specifications and carry out functional testing.

Engineering Validation and Testing (EVT)

Make quick and easy changes to functional medical device prototypes after engineering testing and validation of performance requirements.

quality control

EVT

We create functional prototypes similar to the final product. This way, you can easily identify design problems and rectify these issues. There may be a need for a number of changes to ensure performance requirements are met.

Design Validation and Testing (DVT)

Combine your medical equipment parts with our expertise to validate product performance, functionality, and aesthetics effectively. We facilitate necessary design iterations to optimize production time and cost savings.

quality control

DVT

We offer top-notch designs for manufacturing feedback to help you analyze the performance and appearance of your medical prototypes. With a wide range of materials, finishes, and mechanical designs, we will create components with ideal end-use functionalities and finishes for market testing.

Production Validation and Testing (PVT)

Get your design ready for mass production using production-grade machining processes and an advanced quality management system.

quality control

PVT

Take control of your product design with feedback from the technical team. This way, you can assess the manufacturability and suitability of your product and make the final changes for more efficient production.

Mass Production (MP)

Migrate from product testing stages to the full-scale production of end-use medical parts. Adopt precise quality requirements and excellent manufacturing capabilities for high-quality products.

quality control

MP

We take your medical device production to the next level with our advanced manufacturing processes and engineering expertise. Our experts work to ensure your products meet quality and performance requirements at low costs and faster lead times.

Optical Device Manufacturing

The optical industry relies on precision-manufactured products to facilitate various visual and optical applications. We provide assurance to the optical industry through our ISO 9001-certified services. Committed to delivering precision and high-quality optical components in compliance with regulations and quality standards, we align seamlessly with our role as a trusted supplier of optical components. We offer reliable, professional manufacturing solutions for optical devices, ensuring customized products meet the highest quality standards.

CNC Machining

Fast and precise CNC machining through the use of state-of-the-art 3-axis and 5-axis equipment and lathes.

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CNC Machining

Metal Injection Molding

MIM combines metal powder and binder to create complex, accurate shapes, offering high-volume, cost-effective, high-performance metal parts.

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Metal Injection Molding

Injection Molding

Custom injection molding service for the manufacturing of competitive pricing, high-quality plastic prototyping and production parts in a fast lead time.

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Injection Molding

Sheet Metal Fabrication

From an assortment of cutting tools to different fabrication equipment,we can produce large volumes of fabricated sheet metal.

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Sheet Metal Fabrication

Right Materials for Optical Product Development

Our manufacturing techniques are compatible with a wide variety of materials to meet the demands of the optical industry. Our technicians possess ample experience and expertise in selecting the appropriate materials for optical product development, and we will collaborate with you to determine the material that aligns best with your requirements. Explore some of the most commonly used materials for developing optical device components.

  • Stainless Steel
  • Thermosets
  • Ceramic Material
  • Silicone Rubber
  • Titanium
  • Optical Plastics

Stainless Steel

Integrate this versatile low-carbon steel with your optical product manufacturing needs. This non-toxic and non-corrosive material is available in various variants, making it suitable for a wide range of optical applications. While stainless steel is inherently durable, it can also be refined to enhance both its appearance and mechanical properties, ensuring it meets the exacting standards of optical component manufacturing.

Thermosets

Thermoset plastics are highly heat resistant and will not deform or creep at high temperatures. Thermosets are also relatively hard and rigid, with excellent dimensional stability to ensure accuracy and precision of parts.

Ceramic Material

Ceramic materials often have excellent chemical stability, corrosion resistance, hardness, wear resistance and biocompatibility, which make them ideal for certain Optical device applications

Silicone Rubber

Silicon rubber offers increased thermosetting advantages. It complies with industry standards due to its high thermal stability and flexibility. Therefore, it can be easily sterilized with various methods. This material is also stable and maintains its flexibility even in extreme conditions.

Titanium

Titanium alloy is particularly suitable for manufacturing the support frames of optical lenses in optical devices such as telescopes, microscopes, and cameras, ensuring the stability and precision of optical systems. Its high-temperature stability and corrosion resistance also make it an ideal choice for manufacturing components of laser systems and optical sensors, ensuring long-term stable operation and maintaining their performance and reliability.

Optical Plastics

Compared to glass, optical plastics are lightweight, impact-resistant and flexible in design, making them suitable for a wide range of optical applications. Compared to glass, it is cheaper and easier to process, and can meet the design needs of different products. Its excellent optical transparency and chemical stability also make it an ideal choice for many optical products.

Post-Processing for Optical Prototypes & Products

Explore XY-GLOBAL's varied finishing options for optical prototypes and products, customized based on materials and applications

Name Description Materials Color Texture Link
Anodizing Anodising can significantly improve the performance and appearance of optical components, making them more suitable for a variety of optical application scenarios. Aluminum Clear, black, grey, red, blue, and gold. Smooth, rough, matte, glossy Learn More>>
Powder Coating The advantages of powder coatings for optical components are to provide abrasion resistance, corrosion resistance, excellent optical properties, color variety, and environmental safety. Aluminum, Stainless Steel, Steel Black, any RAL code or Pantone number Gloss or semi-gloss Learn More>>
Electroplating Electroplating is an aesthetic and functional finish that enhances the appearance, corrosion resistance, and mechanical properties of optical products, ensuring both visual appeal and durability. Aluminum, Steel, Stainless Steel Chrome plated, Nickel Plating, Black plating, Copper colour plating, Gold Plated, Pearl Plating, Colour plating, Smooth, glossy Learn More>>
Bead blasting Sandblasting improves the aesthetic appearance of optical equipment. It also reduces wear and tear on these parts, making them last longer. Aluminum, Stainless Steel, Thermoplastics Gray, black Smooth, matte Learn More>>
Passivation Passivation helps to remove particles from metal parts and prevent future corrosion. It creates adequate corrosion resistance to the product. Stainless Steel, Aluminum, Titanium Yellow, clear blue, green, black Smooth, matte, semi-gloss Learn More>>
Heat Treatment Heat treatment helps to improve the corrosion resistance, strength and biocompatibility of the product. Titanium, Aluminum, Stainless Steel Faint yellow, brown, straw Smooth, matte Learn More>>

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Explore More Industries We Support

Years of serving various clients gave us the experience and knowledge needed to support numerous industries. Click on the link below to know more.

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