On-demand manufacturing of medical device components and rapid design
Medical Device Industry
XY-Global specializes in CNC Medical On-Demand Production for the Medical Device Industry, providing competitive pricing and expertise in medical parts manufacturing. Our commitment to excellence ensures reliable and cost-effective production of critical components.
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High precision medical products
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ISO 13485:2016 certified
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24/7 engineering support
Custom Prototypes and Parts for Medical Devices Industry
Several leading medical device companies depend on our outstanding medical prototyping and production solutions for their custom medical parts. Our manufacturing capabilities and quality management system ensures that we produce components that meet performance and safety standards.
Medical Applications
Our extensive production capabilities allow us to improve medical device production to serve many healthcare applications, including Medical And Surgical Instruments. Some of the applications include:
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Handheld devices
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Ventilators
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Surgical instruments
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Implantable prototypes
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Medical testing devices
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Prosthetic components
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Gas Flow Regulating Valve Body of Ventilator
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Laparoscope Accessories
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Anaesthetic Adjustment Base
Why XY-Global for Medical Industry
XY-global excels in delivering dependable medical device prototyping, CNC machining, and production services, catering to a spectrum of complexity in medical components. Our fusion of cutting-edge technologies and profound manufacturing expertise, including medical device CNC machining, empowers us to efficiently bring your medical innovations to life. Regardless of the complexity of your components, we can assist you in achieving your goals through rapid prototyping, and low-volume production, ensuring your medical product’s success.
Strong Capabilities
XY-GLOBAL is an ISO 13485:2016 and ISO 9001:2015 certified company. This shows we have excellent manufacturing capabilities, proper material certifications, and use advanced technologies. All medical device parts from XY-GLOBAL meet regulatory compliance fully in dimensions, performance, strength, and more.
Precision Parts
Our medical device prototyping services offer parts that meet tolerance and precision requirements for Machining Medical Devices. We can manufacture medical components with tolerances up to +/-0.001 inches. Our machining technologies and expertise also help us ensure the precision of your medical device prototype.
Fully Customizable
XY-GLOBAL can expedite the production of medical components through our expertise in tailored design and specialized tooling. We collaborate closely with you to assess the distinctiveness of your products and employ advanced manufacturing techniques to transform your concepts into reality.
Instant Quotation
We improve the medical parts manufacturing experience with instant quotes that are constantly learning. Upload your design files and get feedback on DFM analyses, pricing and lead times in a short period of time. You can also control your orders with efficient tracking and management.
Fast Lead Time
Leveraging instant quoting and fast prototyping technologies, XY-GLOBAL can reduce customer lead times by over 50%. Our rich technical expertise and capabilities make this extreme efficiency possible.
We Are ISO 13485 Certified!
XY-global, as a trusted medical equipment parts supplier, holds ISO 13485 certification, a management system standard for medical device manufacturing. This demonstrates that all medical device prototypes and components you receive from us meet full regulatory requirements. It also underscores our robust quality control and assurance system, assuring you that we will manufacture components to meet your specific needs. We are ready to serve every customer in the fields of dental and surgical equipment, biotechnology, and more!
Prototyping to Production Stages for Medical Industry
Take advantage of top-level solutions for medical product development. XY-global offers expertly designed and engineered custom products with excellent durability and functionality. We offer these solutions in various stages, helping you meet your production goals.
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Prototyping
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Engineering Validation and Testing (EVT)
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Design Validation and Testing (DVT)
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Production Validation and Testing (PVT)
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Mass Production (MP)
Prototyping
Create quality prototypes with production-grade material for early-stage development. Analyze your design and make the right design or material changes to prepare the medical prototypes for testing.
Prototyping
Upon analyzing your design file, our technicians will create prototypes to meet your design requirements. Your application will determine the materials and processes we will use to develop your component to look like the final product. This way, you can assess the specifications and carry out functional testing.
Engineering Validation and Testing (EVT)
Create quality prototypes with production-grade material for early-stage development. Analyze your design and make the right design or material changes to prepare the medical prototypes for testing.
EVT
Make quick and easy changes to functional medical device prototypes after engineering testing and validation of performance requirements.
Design Validation and Testing (DVT)
Combine your medical equipment parts with our expertise to validate product performance, functionality, and aesthetics effectively. We facilitate necessary design iterations to optimize production time and cost savings.
DVT
We offer top-notch designs for manufacturing feedback to help you analyze the performance and appearance of your medical prototypes. With a wide range of
materials, finishes, and mechanical designs, we will create components with ideal end-use functionalities and finishes for market testing.
Production Validation and Testing (PVT)
Get your design ready for mass production using production-grade machining processes and an advanced quality management system.
PVT
Take control of your product design with feedback from the technical team. This way, you can assess the manufacturability and suitability of your product and make the final changes for more efficient production.
Mass Production (MP)
Migrate from product testing stages to the full-scale production of end-use medical parts. Adopt precise quality requirements and excellent manufacturing capabilities for high-quality products.
MP
We take your medical device production to the next level with our advanced manufacturing processes and engineering expertise. Our experts work to ensure
your products meet quality and performance requirements at low costs and faster lead times.
Medical Device Manufacturing
The medical industry, reliant on precisely crafted products for safeguarding human health, finds assurance in our ISO 13485-certified services. Our commitment to providing accurate, high-quality medical components that comply with regulatory and quality standards pairs seamlessly with our role as a trusted medical parts supplier. Benefit from dependable and professional medical device manufacturing solutions, ensuring the highest quality standards for customized products.
CNC Machining
Fast and precise CNC machining through the use of state-of-the-art 3-axis and 5-axis equipment and lathes.
CNC Machining
Metal Injection Molding
MlM combines metal powder andbinder to create complex, accurateshapes, offering high-volume, cost-effective, high-performance metal parts.
Metal Injection Molding
Injection Molding
Custom injection molding service forthe manufacturing of competitivepricing, high-quality plastic prototypingand production parts in a fast lead time.
Injection Molding
3D-Printing
We offer six 3D printing technologies to transform your 3D files into plastic, metal, and elastomeric parts. With more than 120 3D printers, we have unmatched capacity that reliably delivers parts within days.
3D-Printing
Sheet Metal Fabrication
From an assortment of cutting tools to different fabrication equipment, we can produce large volumes of fabricated sheet metal.
Sheet Metal Fabrication
Right Materials for Medical Product Development
Our manufacturing techniques are compatible with an extensive range of materialsto meet the medical industry’s demands. Our technicians also have adequate experience and knowledge of the right materials for medical product development, and we will work with you to choose the material that best meets your requirements. Take a look at some of the most popular materials for developing medical device components.
- Titanium
- Stainless Steel
- Ceramic Material
- Silicone Rubber
- Thermosets
- Thermoplastics
Titanium
TC4 titanium alloy boasts exceptional corrosion resistance, making it an ideal choice for the fabrication of implantable medical devices. For instance, medical implants such as artificial joints, dental implants, and cardiac stents, which require prolonged contact with bodily fluids and oxidative environments, benefit from TC4's corrosion resistance
Stainless Steel
Integrate this versatile low-carbon steel with your medical parts manufacturing needs. This non-toxic and non-corrosive material is available in various variants, making it suitable for a wide range of medical applications. While stainless steel is inherently durable, it can also be refined to enhance both its appearance and mechanical properties, ensuring it meets the exacting standards of medical component manufacturing.
Ceramic Material
Ceramic materials often have excellent chemical stability, corrosion resistance, hardness, wear resistance and biocompatibility, which make them ideal for certain medical device applications
Silicone Rubber
Silicon rubber offers increased thermosetting advantages. It complies with industry standards due to its high thermal stability and flexibility. Therefore, it can be easily sterilized with various methods. This material is also stable and maintains its flexibility even in extreme conditions.
Thermosets
Thermosetting plastics are highly resistant to heat and do not warp or creep under high-temperature conditions. This makes them excellent choices for medical devices that may need constant sterilizations. They are also relatively hard and rigid, with excellent dimensional stability to ensure accurate and precise components.
Thermoplastics
For medical product manufacturing, thermoplastics offer exceptional resistance to corrosion, detergents, and chemicals, resulting in a longer lifespan compared to other typical medical materials. They are highly durable, flexible, and functional. Moreover, thermoplastics exhibit strong adhesion to metals, making them valuable for overmolding medical prototypes to enhance functionality. Additionally, they can be customized and developed to meet specific medical antimicrobial requirements.
Post-Processing for Medical Prototypes & Products
Learn about XY-GLOBAL’s versatile finishing options for medical prototypes and products. Depending on material choice and product application, we offer the following finishes.
| Name | Description | Materials | Color | Texture | Link | |
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Anodizing | It improves the corrosion resistance and wear resistance of medical components. | luminum | Clear, black, grey, red, blue, and gold. | Smooth, matte | Learn More>> |
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Powder Coating | Powder coating is a great choice for medical devices because of its natural antimicrobial qualities. It promotes a hygienic and sterile environment needed in the medical industry. | Aluminum, Stainless Steel, Steel | Black, any RAL code or Pantone number | Gloss or semi-gloss | Learn More>> |
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Electroplating | Electroplating is an aesthetic and functional finish that improves the looks and corrosion resistance of medical products. It also improves their mechanical properties, making them more durable. | Aluminum, Steel, Stainless Steel | n/a | Smooth, glossy | Learn More>> |
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Bead blasting | Bead blasting improves the aesthetic appearance of medical devices. It also reduces wear and tear in these components, making them last longer. | Aluminum, Stainless Steel, Thermoplastics | Gray, black | Smooth, matte | Learn More>> |
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Passivation | Passivation helps to remove particles from medical components to prevent future corrosion. It impacts adequate corrosion resistance on the products. | Stainless Steel, Aluminum, Titanium | Faint yellow, brown, straw | Smooth, matte, semi-gloss | Learn More>> |
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Heat Treatment | Heat treatment helps to improve the corrosion resistance, strength, and biocompatibility of medical devices. | Titanium, Aluminum, Stainless Steel | Faint yellow, brown, straw | Smooth, matte | Learn More>> |
Trusted by Fortune 500 Companies
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Specialists in surgical equipment
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Surgical Manufacturing Company
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Providers of medical supply systems
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Producers of diagnostic equipment
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Biotechnology companies
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Pharmaceutical corporations
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Companies specializing in surgical equipment and robotics.
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Organizations in the field of life sciences
See What Our Customers Say About Us
A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.
LMI
The service at XY-GLOBAL is phenomenal and Henry has assisted us with great patience and understanding.
Great service as well as the product itself, exactly what we asked for and works amazingly. Especially considering the small details we were requesting. Good looking produckt.
Aiden Matthews
-Director of Innovation
Pangolin
Thank you for your quick support in getting this done. We will be in contact shortly for future orders.
Jordan Greck
-General Manager
Formlabs
The service at XY-GLOBAL is phenomenal and Henry has assisted us with great patience and understanding.
Great service as well as the product itself, exactly what we asked for and works amazingly. Especially considering the small details we were requesting. Good looking produckt.
Henry Dabney
-Engineer
AudioCodes
I couldn’t be happier with this order. The quality is as quoted and the lead time was very not only very fast and it was done on schedule. The service was absolute world-class. Thanks a lot to Edith from the sales team for the outstanding assistance.Also, the contact with the engineer BIN was top-notch.
William Anderson
-Vice President, Research and Development
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Explore More Industries We Support
Years of serving various clients gave us the experience and knowledge needed to support numerous industries. Click on the link below to know more.
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