BestChat

On-demand manufacturing of medical device components and rapid design

Medical Device Industry

XY-Global specializes in CNC Medical On-Demand Production for the Medical Device Industry, providing competitive pricing and expertise in medical parts manufacturing. Our commitment to excellence ensures reliable and cost-effective production of critical components."

Custom Prototypes and Parts for Medical Devices Industry

Several leading medical device companies depend on our outstanding medical prototyping and production solutions for their custom medical parts. Our manufacturing capabilities and quality management system ensures that we produce components that meet performance and safety standards.

Medical Applications

Our extensive production capabilities allow us to improve medical device production to serve many healthcare applications. Some of the applications include:

Why XY-Global for Medical Industry

XY-global excels in delivering dependable medical device prototyping, CNC machining, and production services, catering to a spectrum of complexity in medical components. Our fusion of cutting-edge technologies and profound manufacturing expertise, including medical device CNC machining, empowers us to efficiently bring your medical innovations to life. Regardless of the complexity of your components, we can assist you in achieving your goals through rapid prototyping, and low-volume production, ensuring your medical product's success.

Strong Capabilities

XY-GLOBAL is an ISO 13485:2016 and ISO 9001:2015 certified company. This shows we have excellent manufacturing capabilities, proper material certifications, and use advanced technologies. All medical device parts from XY-GLOBAL meet regulatory compliance fully in dimensions, performance, strength, and more.

Precision Parts

Our medical device prototyping services offer parts that meet tolerance and precision requirements. We can manufacture medical components with tolerances up to +/-0.001 inches. Our machining technologies and expertise also help us ensure the precision of your medical device prototype.

Fully Customizable

XY-GLOBAL can expedite the production of medical components through our expertise in tailored design and specialized tooling. We collaborate closely with you to assess the distinctiveness of your products and employ advanced manufacturing techniques to transform your concepts into reality.

Instant Quotation

We improve the medical parts manufacturing experience with instant quotes that are constantly learning. Upload your design files and get feedback on DFM analyses, pricing and lead times in a short period of time. You can also control your orders with efficient tracking and management.

Fast Lead Time

Leveraging instant quoting and fast prototyping technologies, XY-GLOBAL can reduce customer lead times by over 50%. Our rich technical expertise and capabilities make this extreme efficiency possible.

We Are ISO 13485 Certified!

XY-global, as a trusted medical equipment parts supplier, holds ISO 13485 certification, a management system standard for medical device manufacturing. This demonstrates that all medical device prototypes and components you receive from us meet full regulatory requirements. It also underscores our robust quality control and assurance system, assuring you that we will manufacture components to meet your specific needs. We are ready to serve every customer in the fields of dental and surgical equipment, biotechnology, and more!

Prototyping to Production Stages for Medical Industry

Take advantage of top-level solutions for medical product development. XY-global offers expertly designed and engineered custom products with excellent durability and functionality. We offer these solutions in various stages, helping you meet your production goals.

Prototyping

Engineering Validation and Testing (EVT)

Design Validation and Testing (DVT)

Production Validation and Testing (PVT)

Mass Production (MP)

Prototyping

Create quality prototypes with production-grade material for early-stage development. Analyze your design and make the right design or material changes to prepare the medical prototypes for testing.

quality control

Prototyping

Upon analyzing your design file, our technicians will create prototypes to meet your design requirements. Your application will determine the materials and processes we will use to develop your component to look like the final product. This way, you can assess the specifications and carry out functional testing.

Engineering Validation and Testing (EVT)

Make quick and easy changes to functional medical device prototypes after engineering testing and validation of performance requirements.

quality control

EVT

We create functional prototypes similar to the final product. This way, you can easily identify design problems and rectify these issues. There may be a need for a number of changes to ensure performance requirements are met.

Design Validation and Testing (DVT)

Combine your medical equipment parts with our expertise to validate product performance, functionality, and aesthetics effectively. We facilitate necessary design iterations to optimize production time and cost savings.

quality control

DVT

We offer top-notch designs for manufacturing feedback to help you analyze the performance and appearance of your medical prototypes. With a wide range of materials, finishes, and mechanical designs, we will create components with ideal end-use functionalities and finishes for market testing.

Production Validation and Testing (PVT)

Get your design ready for mass production using production-grade machining processes and an advanced quality management system.

quality control

PVT

Take control of your product design with feedback from the technical team. This way, you can assess the manufacturability and suitability of your product and make the final changes for more efficient production.

Mass Production (MP)

Migrate from product testing stages to the full-scale production of end-use medical parts. Adopt precise quality requirements and excellent manufacturing capabilities for high-quality products.

quality control

MP

We take your medical device production to the next level with our advanced manufacturing processes and engineering expertise. Our experts work to ensure your products meet quality and performance requirements at low costs and faster lead times.

Medical Device Manufacturing

The medical industry, reliant on precisely crafted products for safeguarding human health, finds assurance in our ISO 13485-certified services. Our commitment to providing accurate, high-quality medical components that comply with regulatory and quality standards pairs seamlessly with our role as a trusted medical parts supplier. Benefit from dependable and professional medical device manufacturing solutions, ensuring the highest quality standards for customized products.

CNC Machining

Fast and precise CNC machining through the use of state-of-the-art 3-axis and 5-axis equipment and lathes.

Learn More

CNC Machining

Metal Injection Molding

MIM combines metal powder and binder to create complex, accurate shapes, offering high-volume, cost-effective, high-performance metal parts.

Learn More

Metal Injection Molding

Injection Molding

Custom injection molding service for the manufacturing of competitive pricing, high-quality plastic prototyping and production parts in a fast lead time.

Learn More

Injection Molding

Sheet Metal Fabrication

From an assortment of cutting tools to different fabrication equipment,we can produce large volumes of fabricated sheet metal.

Learn More

Sheet Metal Fabrication

Right Materials for Medical Product Development

Our manufacturing techniques are compatible with an extensive range of materialsto meet the medical industry’s demands. Our technicians also have adequate experience and knowledge of the right materials for medical product development, and we will work with you to choose the material that best meets your requirements. Take a look at some of the most popular materials for developing medical device components.

  • Stainless Steel
  • Thermosets
  • Ceramic Material
  • Silicone Rubber
  • Titanium
  • Thermoplastics

Stainless Steel

Integrate this versatile low-carbon steel with your medical parts manufacturing needs. This non-toxic and non-corrosive material is available in various variants, making it suitable for a wide range of medical applications. While stainless steel is inherently durable, it can also be refined to enhance both its appearance and mechanical properties, ensuring it meets the exacting standards of medical component manufacturing.

Thermosets

Thermosetting plastics are highly resistant to heat and do not warp or creep under high-temperature conditions. This makes them excellent choices for medical devices that may need constant sterilizations. They are also relatively hard and rigid, with excellent dimensional stability to ensure accurate and precise components.

Ceramic Material

Ceramic materials often have excellent chemical stability, corrosion resistance, hardness, wear resistance and biocompatibility, which make them ideal for certain medical device applications

Silicone Rubber

Silicon rubber offers increased thermosetting advantages. It complies with industry standards due to its high thermal stability and flexibility. Therefore, it can be easily sterilized with various methods. This material is also stable and maintains its flexibility even in extreme conditions.

Titanium

TC4 titanium alloy boasts exceptional corrosion resistance, making it an ideal choice for the fabrication of implantable medical devices. For instance, medical implants such as artificial joints, dental implants, and cardiac stents, which require prolonged contact with bodily fluids and oxidative environments, benefit from TC4's corrosion resistance

Thermoplastics

For medical product manufacturing, thermoplastics offer exceptional resistance to corrosion, detergents, and chemicals, resulting in a longer lifespan compared to other typical medical materials. They are highly durable, flexible, and functional. Moreover, thermoplastics exhibit strong adhesion to metals, making them valuable for overmolding medical prototypes to enhance functionality. Additionally, they can be customized and developed to meet specific medical antimicrobial requirements.

Post-Processing for Medical Prototypes & Products

Learn about XY-GLOBAL's versatile finishing options for medical prototypes and products. Depending on material choice and product application, we offer the following finishes.

Name Description Materials Color Texture Link
Anodizing It improves the corrosion resistance and wear resistance of medical components. luminum Clear, black, grey, red, blue, and gold. Smooth, matte Learn More>>
Powder Coating Powder coating is a great choice for medical devices because of its natural antimicrobial qualities. It promotes a hygienic and sterile environment needed in the medical industry. Aluminum, Stainless Steel, Steel Black, any RAL code or Pantone number Gloss or semi-gloss Learn More>>
Electroplating Electroplating is an aesthetic and functional finish that improves the looks and corrosion resistance of medical products. It also improves their mechanical properties, making them more durable. Aluminum, Steel, Stainless Steel n/a Smooth, glossy Learn More>>
Bead blasting Bead blasting improves the aesthetic appearance of medical devices. It also reduces wear and tear in these components, making them last longer. Aluminum, Stainless Steel, Thermoplastics Gray, black Smooth, matte Learn More>>
Passivation Passivation helps to remove particles from medical components to prevent future corrosion. It impacts adequate corrosion resistance on the products. Stainless Steel, Aluminum, Titanium Yellow, clear blue, green, black Smooth, matte, semi-gloss Learn More>>
Heat Treatment Heat treatment helps to improve the corrosion resistance, strength, and biocompatibility of medical devices. Titanium, Aluminum, Stainless Steel Faint yellow, brown, straw Smooth, matte Learn More>>

Trusted by Fortune 500 Companies

See What Our Customers Say About Us

A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.

Let's Start A New Project Today

Explore More Industries We Support

Years of serving various clients gave us the experience and knowledge needed to support numerous industries. Click on the link below to know more.

Explore More Resources

The 5 Most Common Defects in Plastic Injection Molded Products & Their Causes

Plastic injection moulding produces durable, high-strength, high-quality components. The process can be used for prototyping new designs as well as small and large production runs.

Medical Device and Manufacturing: Revolutionizing Healthcare

We understand the negative impact that medical device failures can have, which is why we are committed to producing the highest quality, most reliable medical device parts.

How Well Do You Know About Different Types of Orthopedic Plates?

Medical Bone Plates lt is an orthopedic instrument used in medical procedures and is commonly used for fracture repair and implant fixation. As an important medical device, the production of medical bone plates requires certain qualifications and technical conditions.

GET YOUR FREE QUOTE

We will contact you within 24 hours. ( WhatsApp/facebook:+86-15113110489)